Edition 48: Friends of Warminster Maltings

Edition 48: Friends of Warminster Maltings

We’re On The Telly, Again!

“A Cotswold Farmshop”, a new series on Channel 4, on Monday nights at 8 o’clock, began screening on Monday August 7th. There are 6 episodes in all, and we appear in the second quarter of the 6th and final instalment, and so, (provided the August Bank Holiday has not interfered with the schedule), we should feature on the evening of Monday 11th September, at 8 o’clock. Or you can watch us on 4’s catch up

The programme seeks to promote the superior quality of traditional and artisan foods and beverages, which, in the case of this particular outlet, are mostly sourced from very local producers just a few miles away from the Service Centre. Our contribution is the supply of malt to Craft Breweries in the immediate area, including Stroud Brewery, which makes its appearance immediately after us.

I have long lost count of the number of times acquaintances have walked up to me and said, “I saw you on the television the other night”. This is not because I, or Warminster Maltings, have become ‘TV personalities’, not at all! It is all about a single episode of “Great British Railway Journeys” hosted by Michael Portillo, that we filmed with him many moons ago. It seems it gets repeated and repeated, albeit on what I refer to as the ancillary TV Channels. We have done others: “Countryfile” with Adam Henson, “Antiques Road Trip” and “Move to the Countryside”, but none of these get to re-emerge like “…Railway Journeys”.

Warminster Maltings - Traditional English Floor Malt

Gloucester Service Station

I do not have a handle on the viewers ratings for “A Cotswold Farmshop”, but based on its predecessor series, it will get repeated. Either way, one thing is for certain, visitor numbers to this M5 Motorway Service Centre, which is already 4 million persons per annum, will certainly increase! But what I would really like to see come out if this is some remodelling of some of the other Service Centres we have to put up with. Has anyone from Moto Services been looking?

 Heritage Open Days 2023

We are always keen to support this event, and for this year we have offered x2 Maltings Tours on Friday 15th September, one in the morning at 11.00am, and one in the afternoon at 2.00pm. Both were very quickly fully booked.

It is very flattering to discover we attract so much interest. We are repeatedly told that consumer interest in the source and provenance of their food and drink is now ramping up to a whole new level, and so it should. I have just finished reading Henry Dimbleby’s very recent publication “Ravenous”, an alarming expose of ‘ultra processed food’, but also a brilliant prescription for what we can do about making our diet a whole lot healthier. We will talk about this on the tours and demonstrate Warminster Maltings proactive contribution.

Teas in the Garden Cancellation, September 13th.

It is with much regret, our last Tea Party in the garden, on 13th September, has to be cancelled, because Pat Whitty, who masterminds these events, is not very well.

We have had a good run, 27 guests in June, and 38 in August. July was down to 12 only, thanks to a depressing weather forecast that morning which did not actually transpire in the afternoon. We will of course hope to renew this hospitality again, next year, because we also very much enjoy these events, meeting all those that come along, and sharing news of developments at the Maltings.

It is all about doing what we can to share our presence in the community. We are a particularly significant part of Warminster’s history, which continues almost unchanged. It is unusual.

Recruitment

We are very lucky at the Maltings to have a very low turnover of staff. Most live locally, some even walk to work. However, out of a team of 16, we do have one or two places out in the Maltings that fall vacant from time to time. This is for a number of reasons: age, of course; moving home; recurring problems from injury incurred elsewhere, mostly sport.

Replacement, courtesy of a simple job advert, is now proving a little more difficult than it used to be.

So, we recognise we need to be a bit more proactive in encouraging apprenticeships, and what is more, apprenticeships with a clear indication of advancement, and greater responsibility.

We like to think we have created a more enlightened approach to running this business and practise a very inclusive style of day to day management, encouraging and driving a policy of continuous engagement across the whole team. All of us must constantly ‘think on our feet’, and so we really do value everyone’s contribution, which is always most helpful.

We also have a formal Advanced Training Scheme for any staff members who wish to take advantage of it. This covers an understanding of the whole process of making malt, from barley procurement right through to meeting customer demand for the wide range of malts we sell. The spin off from this has been that one of our maltsters is now capable of donning a white coat and conducting all our quality control procedures within our laboratory, and another has become an accomplished ‘Maltings Tour’ guide.

So, my message is, we would very much welcome enquiries from students set to leave school in the next 12 months. We know we can offer a rewarding career to anyone who would like to take up a very traditional craft. We have some very exciting plans ahead of us, and space for sharing these with anyone who thinks they might be interested.

Please get in touch with us at 39, Pound Street, Tel: 01985 212014.

Harvest Review 

The weather in July and August has not been the most perfect for bringing in the corn, but as always, farmers have found a way. With all the barley across the south of England now safely gathered in, we can offer an early assessment. 

Yields of barley have not broken any records this year, and if the National Malting Barley Competition – something of a beauty contest – was still an annual event (it was disbanded 20 years ago, or more), I have seen very little that would attract the judge’s eye. But the crop is sound.

We have bold, if not particularly beautiful, grain, +/-70kgs/hl; nitrogen content of 1.5-1.6%, and 100% germination capacity.

So, as long as germination remains robust, we would anticipate good extracts and spirit yield from all our barleys – Laureate (Spring), Maris Otter and our Plumage Archer. When we switch over to ‘new crop’, probably not until late October/early November, we will continue to major on these 3 varieties only, simply because there is no good reason not to. Following a tricky harvest, that is not the time to experiment! Besides, the headwinds in the brewing industry remain unabated. So, for the time being, we feel if we can bring some certainty to the party, then it is incumbent on us to do so. I am sure our customers will appreciate this.

Robin Appel

Edition 47: friends of Warminster maltings

Edition 47: friends of Warminster maltings

Continuous Improvement

 The key word in the title is “Continuous”, but you’ll appreciate for the most part, we’re not talking about the process of malting just the ancillary stuff. This time it is a brand-new Packing Line for our 25kgs malt sacks, which take up most of our weekly output.

One of the challenges of operating an old-fashioned process like ours is that the method and design of the buildings were originally designed around ‘man handling’. And when it comes to containers, I am talking about ‘man handling’ of much heavier weights than anything we are allowed to handle today. When I began in the business, a lot of years ago, the barley/malt sack content was 100kgs. Today, it is considerably less, it is only 25kgs. But regardless of this, the officers from ‘Health & Safety’ are never happy about anything that involves physical lifting of any sort.

Our new Packing Line is a serious step up from its predecessor, but quite deliberately not fully automated, because most of our malt deliveries are very bespoke orders, 40x25kgs sacks on a single pallet (1 tonne) but made up of four different malts which have to be individually hand selected and packed. But our new machine picks up empty sacks, feeds them individually to a single malt supply, weighs, stitches and labels the sacks, and drops them onto a short conveyor that feeds the pallet. For most pallets this is in the order of 36x25kgs of a base malt, the other 4x25kgs being different specialist malts, each individually added as the pallet is completed. I should point out that whilst this new kit free’s up one pair of hands to do other things, no-one has been made redundant.

We had planned to shut down the Pack House for just over a week in June, and hoped that with careful management, and the kind co-operation of many of our customers, business would carry on as usual. Largely it did, but installation of the new machine hasn’t been without issue, and we were perhaps a bit too ambitious in expecting that this high tech bit of kit would be fully operational in the timeframe we had set.


However, despite the ‘teething problems’, we have succeeded in maintaining our malt supply. Enormous thanks to our customers for their understanding and support, and to our wonderful maltsters who have gone above and beyond to ensure the malt still went out the door.

Warminster Maltings - Traditional English Floor Malt

This is the opportunity to point out that our latest 25kg sacks are now fully recyclable – they no longer need the plastic liner. This has been a concern of several of our customers for a little while, and our suppliers have now been able to respond. Another small step towards saving our planet, but not the last on our agenda, when circumstances allow.

Teas in the Garden

On June 14th, after a 3-year enforced sabbatical, our garden was once again open to the public for a traditional cream tea, prepared and served by our very own Pat Whitty. The sun shone, and a steady stream of guests stepped through our gate, including, I am delighted to say, a number of our former regulars.

We will continue this offering throughout the summer, on the second Wednesday afternoon of each month, July, August and September. It is our way of trying to share our beautiful Maltings with our neighbours.

For those who would like a tour of the Maltings another day, we will be part of Warminster town’s Heritage Weekend programme on 15th and 16th September. We have provisionally reserved two tours for Friday 15th September, one in the morning, and one in the afternoon. Further tours on Saturday will depend on the level of demand. Friday will always be the better day, when maltsters will be active across the floors, using our 100 year old implements to perfect their craft. It is a very special and unique experience, which, I’m afraid, you have to travel to Scotland to see anywhere else.

The Crown of Malts

We would, of course, describe our malts as ‘The Crown of all Malts’, but Lisa Conduit, who helps me to compile and mail this Newsletter, created this “Crown of Malts” just in time for the Coronation in May, but too late for my last edition. Lisa did ‘publish’ her Crown on social media, but if you missed that, I reproduce it here.

I am quite certain Lisa has now started something that we might see more of another day. Nothing immediately springs to mind, as I write, but I am sure something or some event will precipitate further examples of malt as art. Watch this space.

Robin Appel

Edition 46: Friends of Warminster Maltings

Edition 46: Friends of Warminster Maltings

Brewing Resilience

We continue to read in the press, or on our phones, the fragile state of our hospitality industry. Pub closures making the headlines, and industry bodies relentlessly plead with government to intervene. 

However, data released in mid-April by SIBA (Society of Independent Brewers) underlined the resilience of the U.K. Craft Brewing sector. In the first quarter of 2023 (Jan-Mar), there was a net loss of just four breweries, out of a total of 1,824 recorded U.K. brewing companies. To put this into proper context, we are talking about no more than 13 Craft Brewery closures, counterbalanced by 9 openings. In the face of a reported loss of 150 pubs in the same period, this says a lot about the appeal of Craft Beer compared to the bland brands of the multinationals!

At Warminster, we can endorse these findings. All of our ‘active’ accounts on our database are ordering malt from us, but perhaps not quite as much as we would expect, or quite as often. But all our customers are continuing to forge ahead.

However, against our current shortfall, we continue to open new accounts, and it is helping to make up the difference. We are talking about new accounts with established breweries who have formerly bought their malt elsewhere, as well as a number of ‘renewed’ accounts for breweries who have decided to come back to us. In all these cases, the motivation for originally by-passing us, or leaving us, was the price of the malt. We know this because they have told us so. But I think I can confidently claim in all these cases, the motivation for turning to us, or returning to us, now, is the quality of the malt!

Warminster Maltings - Traditional English Floor Malt

How satisfying this all is. I have been “banging on” about the importance of the quality of malt forever! Malt is not widgets! Malt is not a very standard product from a very standard production line. It is far, far more sophisticated than that!

Malt is the most important brewing ingredient, and the malting process is just as magical as any other part of the brewing cycle. The finest malting barleys in the world are grown on our own doorstep, and therein perhaps lies the problem. Both the barleys, and dare I say the malt, are sometimes taken far too much for granted. But surely, the last 14 months have probably warned us, if we are to protect our resilience, perhaps we all need to be a little more focused on safeguarding our most valuable raw material?

MaltingsFest 2023

The biggest beer festival in the south-west returned to Osborne Park, Newton Abbott, Devon for the 20th – 23rd April, with Warminster Maltings as the main sponsor. And our brewing customers were not only out in force, but they were also proving themselves to be a force to be reckoned with!

In the beer competition which preceded the festival proper, Warminster Maltings’ customers scooped all of 40 of the 89 gongs awarded (gold, silver and bronze medals), with the biggest individual haul going to Padstow Brewery in Cornwall, who collected no less than 7 medals; followed, in second place, by Utopian Brewery in Devon, collecting a total of 5. Although we like to think our malt has something to do with this, we would like to congratulate those two brewing teams in particular for completing the process we started so distinctively well.

Our very own Leam Moulder presenting Padstow Brewing Co

Teas in the Garden

Our garden has looked spectacular throughout the second half of April, with an amazing display of tulips in particular. Not only that, ceanothus shrubs are now bursting with buds, the roses are looking very promising, and our lawn has come through the winter in very fine fettle.

We agonised over it last year but were still nervous about proceeding with gatherings at the Maltings. But this year we said “enough is enough” we are going to try and go ahead and re-establish our ‘Teas in the Garden’ events for the months of June to September.

We will continue as we left off, the second Wednesday afternoon of each month, 2-4pm.

Homemade scones and cakes, all made by our very own Pat Whitty, served on bone china, to create that old fashioned feel when an afternoon tea was one of the three main meals a day.

If you live locally, or are visiting Warminster, do come along. As long as it’s not raining, we will do everything we can to make the experience well worth your while.

Robin Appel